Our classic black tea is crafted using the same process and, believe it or not, the same machines we employed about 30 years ago. This technique was passed down to our current factory manager from a long-time tea maker from Darjeeling, resulting in a product that closely resembles Darjeeling Second Flush in make, character, and feel. However, the key distinction between Nepali black teas and Darjeeling black teas lies in the age of the tea bushes. Nepali bushes are relatively young, around 50 years old, while Indian bushes are nearly 200 years old. This difference imparts a fresher, more floral undertone to our teas.
The production of black tea involves four main steps: withering, rolling, oxidation, and drying. During the summer season, two leaves and a bud are plucked from each bush at seven-day intervals. This season, with its optimal heat and rainfall, is the peak time for tea production. The carefully plucked leaves are first withered in troughs for several hours or overnight, depending on the type of leaves and the season. Once most of the water has evaporated, the pliable leaves are placed in a rolling machine to bruise and break the cell walls, allowing the leaves to interact with oxygen. After about half an hour of rolling, the leaves are set aside to oxidize for several hours, depending on the desired characteristics of the black tea. Following optimal oxidation, the tea is carefully dried in a drying machine to capture its peak aromas and flavors. The dried tea, referred to as DMT (Dryer Mouth Tea), is then sorted through various machines to produce different grades, such as SFTGFOP1, TGBOP, GOF, and more. For additional details on tea grading, check out our blog on the topic. After machine sorting, the tea undergoes manual hand-sorting before being packed and shipped to our customers.